Polishing discs for magnesium alloy are specialized tools designed to handle the unique properties of magnesium—lightweight, highly reactive, and prone to oxidation and combustion when exposed to high heat—while achieving a smooth, consistent finish. These discs prioritize heat dissipation, chemical compatibility, and gentle abrasion to prevent damage to this sensitive metal. The abrasive grains are typically soft to medium-hard (aluminum oxide or silicon carbide) to avoid generating excessive friction, which could ignite magnesium fines or cause surface melting. The backing material is a porous, heat-resistant foam or non-woven fabric that allows air circulation and reduces contact pressure, minimizing heat buildup. Many discs are used with cooling lubricants (often water-based, as oil can react with magnesium) that lower temperatures and flush away magnesium particles, reducing fire risk and preventing oxide layer formation. Grit sizes range from coarse (120-240) for removing casting defects or machining marks to fine (600-1200) for final finishing, with careful progression to avoid creating deep scratches that are difficult to remove. In automotive manufacturing, these discs polish magnesium alloy wheels and engine components, enhancing both aesthetics and corrosion resistance. In aerospace, they refine magnesium parts used in aircraft interiors and structural elements, ensuring weight savings without compromising surface quality. For applications requiring biocompatibility (e.g., medical devices), discs with high-purity abrasives prevent contamination. Proper use involves low-speed tools, light pressure, and strict adherence to fire safety protocols (no sparks, adequate ventilation). By balancing effective material removal with thermal and chemical control, polishing discs for magnesium alloy enable the safe, efficient finishing of this lightweight metal, supporting its use in weight-critical industries.