Polishing discs for titanium are specialized abrasive tools designed to address the unique challenges of polishing titanium and its alloys—known for their high strength-to-weight ratio, corrosion resistance, and tendency to work-harden and oxidize at elevated temperatures. These discs are engineered with abrasive grains and backing materials that minimize heat generation, prevent surface contamination, and achieve a uniform finish on this reactive metal. The abrasive grains are often diamond (for their hardness and chemical inertness) or cubic boron nitride (CBN), which effectively cut through titanium’s tough oxide layer without dulling quickly. Silicon carbide is also used for intermediate stages, though diamond is preferred for final finishing to avoid embedding abrasive particles in the titanium surface—a critical concern for applications like medical implants, where biocompatibility is essential. The backing material is typically a soft, heat-dissipating foam or felt that reduces friction, preventing the high temperatures that cause titanium to oxidize (forming a brittle, discolored layer) or absorb hydrogen (leading to embrittlement). Many discs are designed for use with cooling lubricants (water or water-based fluids) that further control heat and flush away titanium swarf, reducing the risk of surface contamination. Grit sizes range from medium (240-400) for removing machining marks to ultra-fine (1000-4000) for achieving a mirror finish. In aerospace, these discs polish titanium engine components to reduce drag and enhance durability. In medical device manufacturing, they prepare implant surfaces to ensure biocompatibility and smoothness, reducing patient irritation. Proper technique involves low speeds, light pressure, and frequent cleaning to avoid swarf buildup. For professionals working with titanium, these discs balance aggressive material removal with thermal control, ensuring the metal’s unique properties are preserved while achieving the required surface finish—making them essential for high-performance titanium applications.